• Abaqus Welding Interface Crack

Abaqus Welding Interface Crack

This example examines the inertia friction welding process of the pipes shown in. The specific arrangement considered is the resulting as-welded configuration shown in. In this weld process kinetic energy is converted rapidly to thermal energy at a frictional interface. The resulting rapid rise in interface temperature is exploited to produce high-quality welds. In this example the weld process is simulated, and the initial temperature rise and material plastic flow are observed. An important factor in the process design is control of the initial speed of the flywheel so that, when the flywheel stops, the temperature rises to just below the melting point, which in turn results in significant flow of material in the region of the weld joint. Understanding the friction, material properties, and heat transfer environment are important design aspects in an effective inertia welding process; therefore, simulation is a helpful tool in the process design.

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